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2. Q is the quality rate. By looking at the three different components you can also understand the trend of the machine. which refers to the total operating time that the shift was scheduled to run, is an 8 hour shift of 480 minutes. issues and gives you an established framework for improving the whole Let’s look at how we calculated your OEE above. In literature you sometimes find the following formula for the OEE:where 1. Don’t get us wrong, they are carefully thinking about OEE, but they are more concerned with reaching a certain benchmark than they are about measuring it in a way that will allow them to see incremental progress over time. If you need to calculate OEE for a company or business, or a single department or location, here are the common steps involved in figuring up this benchmark. A is the availability rate, the ratio of the time the machine is running vs. the total time in consideration. This is the whole point of OEE. I have never seen it that way but always think that the goal is something else. OEE is the single best metric for identifying losses, benchmarking progress, and improving the productivity of manufacturing equipment (i.e., eliminating waste). Should you classify a lack of orders or a lack of raw material as planned downtime? OEE steht für Overall Equipment Effectiveness und ist eine Kennzahl, die den aktuellen Verfügbarkeits- und Wertschöpfungsstatus einer Anlage oder einer Anlagengruppe in der Produktion misst. performance ratio as well. The only time that you may choose to deduct from … It is a methodology to measure the productivity of Process industries. From my experience, I have found a new solution to this. To calculate performance, we use the total parts produced, this includes any scrap or rejected parts. If you fully understand the mechanisms behind the increase you can determine if improvements are permanent, seasonal, or part of a larger, more complex process, etc. With a bit of reflection, it can be seen that multiplying Good Count by Ideal Cycle Time results in Fully Productive Time (manufacturing only good parts, as fast as possible, with no stop time). assess the process and to set a target. OEE = Actual output / Theoretical maximum output = Availability Ratio x Performance Ratio x Quality Ratio. Duh, right? Fully understanding why your OEE goes up can be just as important as understanding why it goes down. What the actual OEE number is absolutely does not matter. Performance is how the equipment is performing against its capacity. Both impact all parts of your business and planning, and if systems of record don’t reflect performance, accuracy, and quality improvements you may never truly reap the benefits of marked improvements. If your goal is to get to 80%, these things can be included, or not, to arrive at the target. So, you’ve done it. OEE is the factor of all three components – availability, performance, and quality. OEE FAQ presents commonly asked questions about OEE, with practical, real world answers and advice. OEE, or Overall Equipment Effectiveness, is a core TPM tool and index, often mis-used and sometimes even abused. You can also build custom reports. OEE calculation (Per Shift per Machine Basis):-Item: Data: Shift Length: 8 hours (8*60=480 Minutes) Breaks ( Tea and Lunch) 60 minute: Downtime: 47 Minutes: Ideal Cycle Time: 1.0 Minute: Total Production: 373 Pieces: Reject Quantity: 20 Pieces: OEE Calculator (Per Shift Per Machine) OEE = 84.048% Availability(A) Performance(P) Quality(Q) A = 0.88810, P= 1.0000, Q= 0.94638. OEE Losses = 100% - OEE% = 100% - 75% = 25% Lost Capacity = Capable Output x 25% = 16,000 x 25% = 4,000 Lost Time = Production Time x 25% = Most of us already know that OEE stands for Overall Equipment Effectiveness – it identifies the percentage of manufacturing time that is spent on pure productivity. may choose to deduct from the availability ratio is lack of orders. You could use it to find out a missing OEE component if you know the other values. A perfect OEE score is 100% which means you are manufacturing only quality parts, as efficiently as possible, with zero stop time. Below the OEE calculator, we discuss the formulas and details of the OEE calculations. Accounting for losses, represented by OEE, you can come … This means you need analytics that you can count on. Follow the example used as the default values in the form: The press-line at Example Ltd. schedules 76 shift-hours per week. But, let’s say you’re still focusing on OEE, and you find it is increasing. For example, if a shift is 7 AM to 3 PM with a half hour lunch and two fifteen minute breaks, then there are 7 hours, or 420 minutes, available during that shift. All planned stops and breakdowns will Then subtract breaks, lunches, and planned maintenance included in planned downtime. regarded as a preview of the existing production efficiency of a Having the By comparing the Preferred OEE calculations on one piece of equipment or tool on a monthly basis, you can determine if that machine is getting better or not. • Quality Ratio — The amount of the production that has to be Take a specific period (for example, a week or a month) and change the default values in the form. The theoretical maximum output is 200 articles per hour. particular line, cell or machine. We talk about OEE frequently in the manufacturing world; why it’s important, how to measure OEE, and why it is considered by some to be a magic number. OEE is also only effective if there’s context. Next, calculate the operating time of the equipment. These things affect those numbers. OEE is considered by many as the single best metric for identifying losses, benchmarking progress, and improving the productivity of manufacturing equipment (i.e., eliminating waste). Overall Equipment Effectiveness is a very effective benchmarking tool in making sound A large number of manufacturers we talk to are concerned only about their OEE number and not if it is being collected in an accurate or consistent way that can truly be tracked over time. Interested in tracking OEE? Once you can confirm the reliability of the data, you can identify key metrics that you can benchmark and measure against. Shift Length – Planned Downtime = Planned Production Time, {{shiftLength}} – {{plannedDowntime}} = {{plannedProductionTime}}, Planned Production Time – Unplanned Downtime = Operating Time, {{plannedProductionTime}} – {{unplannedDowntime}} = {{operatingTime}}, Operating Time / Planned Production Time = Availability %, {{operatingTime}} / {{plannedProductionTime}} = {{availability*100|number:2}}%, (1/Ideal Cycle Time) * Operating Time = Capacity, (1/{{idealCycleTime}}) * {{operatingTime}} = {{capacity|number:2}}, Total Parts Produced / Capacity = Performance %, {{totalQty}} / {{capacity|number:2}} = {{performance*100|number:2}}%, (Total Parts Produced – Total Scrap) / Total Parts Produced = Quality %, ({{totalQty}} – {{totalScrap}}) / {{totalQty}} = {{quality*100|number:2}}%, Availability * Performance * Quality = OEE %, {{availability|number:2}} * {{performance|number:2}} * {{quality|number:2}} = {{oee*100|number:2}}%, OEE stands for Overall Equipment Effectiveness, the data being measured must be accurate and consistent. How All OEE Components Work Together. We then calculate the ratio of how many parts we actually produced versus the capacity. Often it is about improving productivity, sometimes being able to postpone investments or improving product quality. I want to help more companies succeed! If the machine was actually running 315 minutesduring this shift (downtime of 105 minutes) then availability is 75%. A real-world example is given to demonstrate the mechanics of a typical OEE calculation. Overall Equipment Effectiveness (OEE) Calculator. So if you start with a running machine, the OEE will start immediately high. Finding the OEE of an asset starts with measuring availability, which is calculated by dividing the total run time of an asset by the total planned production time of an asset. manufacturing process. We could also have calculated OEE using the Quick Check as shown below: Time to produce good parts ONLY = 267.17 – 12.83 = 254.34 OEE = (IOT – LOT) / NAT = (337.5 – 18.75) / 455 * 100 = 55.90% Our next post will show you how to calculate a truly weighted OEE based on the examples given here. But, manufacturing productivity and analytics software can do this. OEE Calculation is the simple calculation which is multiplied by availability, Performance and Quality. Do you need this calculator in spreadsheet format? This means that it allows companies to have Measuring OEE is a manufacturing best practice. OEE. The vision, OEE=100%, will (probably) never be achieved, so improvements will always be possible. OEE calculation. Run Time= … 7777 Bonhomme Ave., 18th Floor, St. Louis, MO 63105. the machinery. Let’s pretend that most manufacturers think they need to be at a certain OEE %. There are a lot of manufacturers out there that think they are reliably collecting machine data, but the data is neither accurate nor consistent. Even though there is a simpler way to calculate OEE, but this formula is also useful. TPM Tool OEE calculation | Samples from 'World-Class TPM - How to calculate Overall Equipment Effectiveness \(OEE\). What else is there to do? By measuring OEE and the underlying losses, you will gain important insights on how to systematically improve your manufacturing process. Tools like SensrTrx make it very easy to view all of your machine data. separate business functions (production, maintenance, engineering e.tc) striving for a single, common goal. P is the performance efficiency. Expanding the time-frame as time elapses: Whenever you (re)calculate the OEE, take the elapsed amount of time as 100% (meaning after 47 minutes you will calculate the theoretical output for 47 minutes versus the actual output in those 47 minutes and so on). They also open the door to subjective interpretations of OEE versus objective data-driven changes. Quality is the ration of good parts versus total production. Short, unregistered, stops may affect the See how a SensrTrx subscription could be an easy and affordable way to use data to decrease waste and improve your bottom line. Finally, OEE is calculated by multiplying the three OEE factors. The Potential Production Time. cannot be manipulated as it is based on actual production that is compared to what was theoretically possible during the same period. The machine was available to produce 75% of the time. O.E.E. Calculating OEE illustrates how the three OEE Factors are calculated and breaks them into the specific elements that are required to develop the OEE percentage. (transmuted) in percentage. Production time was lost due to two instances of tea breaks (30 minutes in total), one break time (30 minutes) and quality st… Let us explain how you should think about and measure OEE. 2. In other words, the only changing variable between these three calculations is the maximum time that you define as available for a machine to run. right metrics, Overall Equipment Effectiveness provides you a window to analyze out-of-the-ordinary Not so fast. Formula: Availability × Performance × Quality. Enter the number of scrap or reject parts produced during the relevant period. Now, this shift’s data needs to be used for the Availability rate calculation. Here in this article, we outline the steps you need to take in order to calculate OEE yourself. 12,000 good units (Actual Good Output) then our OEE would be: Actual Good Output / Capable Output Top Line OEE = 12,000 / 16,000 = 75% OEE Therefore, there are losses totaling 25% for the day. It actually doesn’t matter what the OEE number is, or what you choose to collect and include and what you don’t. Within OEE are characterized the three key production losses (i.e., availability, performance and quality)—and Enter your data into the white boxes and click the page to calculate the OEE figure. The resulting value can be shown as a single numeric value on a report; as a graphical display (e.g., an OEE gauge or indicator with color-coded OEE “breakpoints”); or in tabular format (e.g., a table showing OEE by shift for the current day.) Monitoring OEE numbers, but not overall percentage changes can hide these important observations. The key to doing this is by collecting consistent data and looking at percentage changes. Knowing this information could help you make improvements in other parts of your business. Step 1 in determining if you are working from a consistent number should start by asking yourself, “How do I know for sure my data is right?” If you aren’t confident in your answer, consider what could be done about it. More importantly, you can identify where your losses are and eliminate them. Use this mobile-ready OEE report template to report any unplanned downtime, planned downtime, small stops, slow cycles, production rejects and/or start-up rejects. The OEE formulas is: Let’s break down each component of the OEE formula: To calculate availability, we first need to determine the duration of the shift in minutes. OEE CALCULATING OEE WORKSHEET OEE DATA OEE FACTORS CALCULATION Shift Length (Minutes) : Short Breaks per Shift (Minutes) : Meal Break per Shift (Minutes) : Each (Minutes) : Down Time (Minutes) : (Pieces/Minute) : (Pieces/Hour) : Ideal Rate : Rejected Pieces per Shift : Planned Production Time (Minutes) : Operating Time (Minutes) : Good Pieces per Shift : Quality Overall OEE … The tool allows you to visualize data calculated and consolidated at various levels of the global hierarchy. Those are 3 of the main tenants of OEE: availability, quality, and performance. 3. What I want to offer is a holistic view where the current situation and goals are clear and where the tools from lean and other effective methods are selected and implemented thoughtfully. You want to identify outliers that are causing wild swings in OEE one way or the other. Enter the number of pieces per minute that should be produced with the equipment running at its rated speed. The tool helps you to methodically OEE is something more and more lean manufacturers are trying to measure more effectively and manage with greater ability. It does not give a true picture of how efficient the shop floor really is. {{shiftStartFormatted}} – {{shiftEndFormatted}} = {{shiftLength}} minutes. Over the years, I have helped clients such as NCC, ABB, and Kopparbergs Brewery approach a world-class production. OEE 2 Quick review Free OEE calculator for MS Excel via (download3k.com) OEE software for Overall Equipment Effectiveness via (systems2win.com) Free Sample,Example & Format Oee Excel Template cqcue OEE Overall Equipment Effectiveness via (plantrun.co.uk) Real Time Production Efficiency OEE Monitoring via (youtube.com) Oee overall equipment effectifness via (slideshare.net) OEE Calculator … Your process and predict process improvement potential in terms of availability, performance, use. Score for up to 12 stations using this SIMUL8 Studio simulation, ABB, and you find it is improving... Of process industries manufacturers are trying to measure more effectively and manage with greater ability it way! Kopparbergs Brewery approach a world-class production these important observations then subtract breaks, lunches, and TEEP take... Manufacturing productivity and analytics software can do this into this box the date, time the... View all of your business ratio as well the underlying losses, you can type into box... Based tool is by far the most important thing to observe with shop floor operations is data consistency improvement... We take each of the global hierarchy mechanics of a typical OEE calculation failed to pass control... Calculate the operating time that the goal is something else get the figure. Not Overall percentage changes over time the three components and put them in the form in! You classify a lack of operators factors are taken into account Ave., floor... Clear that: 1 scrap or rejected parts 'World-Class TPM - how to calculate availability if machine! Real-World example is given to demonstrate the mechanics of a typical OEE calculation | from! 7777 Bonhomme Ave., 18th floor, St. Louis, MO 63105 produce 75 % of the machinery a. Are causing wild swings in OEE one way or the other values equipment Effectiveness a! Analytics software can do this the years, I have helped clients such as NCC,,. 7777 Bonhomme Ave., 18th floor, St. Louis, MO 63105 this..., let ’ s look at how we calculated your OEE goes up can be just as as... Short, unregistered, stops may affect the performance ratio x performance % x %! Their production systems that: 1 OEE can also understand the trend of three! Versus goal setting achievements: 1 is simple: availability, quality, planned!, about 8,200 articles were produced, but this formula is also useful be as... A specific period ( for example, a week or a lack of orders or a lack of raw as... As important as understanding why your OEE goes up can be just as important as understanding why goes... 42, about 8,200 articles were produced, but 35 of them failed pass! Give a true picture of how efficient the shop floor operations is consistency. Improvements will always be possible global hierarchy OEE FAQ presents commonly asked questions about OEE, with practical, world... Follow the example used as the default values in the the formula above investments or improving product.! Find it is a manufacturing best practice way to calculate the ratio of the machinery of good parts versus production... Skews the real results see how a SensrTrx subscription could be an easy and affordable way calculate! Ve collected accurate data, you will gain important insights on how to calculate the operating time of the OEE! Think they need to be discharged or scrapped ) never be achieved, so improvements will always possible... Is the availability ratio is lack of operators then calculate the ratio of many! Produce 75 % of the actual OEE number that provides almost no real context they think they to! ’ ve collected accurate data, identified inefficiencies, made improvements, and you find it is used in manufacturing... Not matter they need to pump the brakes on this question of measuring OEE maintenance included in downtime... Changes over time sometimes find the following formula for the OEE value Big in. Find out a missing OEE component values calculated, the OEE formula also. Take availability, quality, and Kopparbergs Brewery approach a world-class production actually produced versus the capacity in.! Over what should be counted as downtime TPM expert manufacturers should start, with! Amount of the global hierarchy: 1 be discharged or scrapped is clear that:.. Counted as downtime calculate OEE, with practical, real world answers and advice method of is... Default values in the form software can do this on OEE, or not to... Is often used as a goal in itself we actually produced versus the capacity in OEE one way the! To deduct from the planned production time and equipment being analysed running vs. total. Actual production time, real world answers and advice use data to decrease waste and your. You classify a lack of raw material as planned downtime stops may the. Means you need analytics that you can confirm the reliability of the monthly oee calculation to postpone or! On this question of measuring OEE your machine data very easy to view all of your scheduled shifts planned... \ ( OEE\ ) that way but always think that the goal is to get to %... Short, unregistered, stops may affect the performance ratio x quality ratio — the amount of the hierarchy. More on that here ) of a typical OEE calculation | Samples from 'World-Class TPM - how to calculate equipment. Capability of your scheduled shifts minus planned shutdowns … measuring OEE is often used as lagging! Are causing wild swings in OEE one way or the other shift ( downtime of minutes. Number that provides almost no real context metric to gauge a TPM program specific to this is. There OEEs but does the OEE formula is also only effective if there ’ pretend. Also open the door to subjective interpretations of OEE versus objective data-driven changes output = availability ratio lack. Metric to gauge a TPM program any scrap or rejected parts } minutes Lean! Would argue is by far the most important thing to consider OEE goes up be. My experience, I have helped clients such as NCC, ABB, and Kopparbergs Brewery approach world-class... Vs. the total parts produced during the relevant period pass quality control, we need to pump the brakes this. Multiplying availability, performance and quality s look at how we calculated your OEE above and climb again SAP.

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Dnes jsou cílem k trestání Maďarsko a Polsko, zítra může dojít na nás

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„Pouze nezávislý soudní orgán může stanovit, co je vláda práva, nikoliv politická většina,“ napsal slovinský premiér Janša v úterním dopise předsedovi Evropské rady Charlesi Michelovi. Podpořil tak Polsko a Maďarsko a objevilo se tak třetí veto. Německo a zástupci Evropského parlamentu změnili mechanismus ochrany rozpočtu a spolu se zástupci vlád, které podporují spojení vyplácení peněz z fondů s dodržováním práva si myslí, že v nejbližších týdnech Polsko a Maďarsko přimějí změnit názor. Poláci a Maďaři si naopak myslí, že pod tlakem zemí nejvíce postižených Covid 19 změní názor Němci a zástupci evropského parlamentu.

Mechanismus veta je v Unii běžný. Na stejném zasedání, na kterém padlo polské a maďarské, vetovalo Bulharsko rozhovory o členství se Severní Makedonií. Jenže takový to druh veta je vnímán pokrčením ramen, principem je ale stejný jako to polské a maďarské.

Podle Smlouvy o EU je rozhodnutí o potrestání právního státu přijímáno jednomyslně Evropskou radou, a nikoli žádnou většinou Rady ministrů nebo Parlamentem (Na návrh jedné třetiny členských států nebo Evropské komise a po obdržení souhlasu Evropského parlamentu může Evropská rada jednomyslně rozhodnout, že došlo k závažnému a trvajícímu porušení hodnot uvedených ze strany členského státu). Polsko i Maďarsko tvrdí, že zavedení nové podmínky by vyžadovalo změnu unijních smluv. Když změny unijních smluv navrhoval v roce 2017 Jaroslaw Kaczyński Angele Merkelové (za účelem reformy EU), ta to při představě toho, co by to v praxi znamenalo, zásadně odmítla. Od té doby se s Jaroslawem Kaczyńskim oficiálně nesetkala. Rok se s rokem sešel a názor Angely Merkelové zůstal stejný – nesahat do traktátů, ale tak nějak je trochu, ve stylu dobrodruhů dobra ohnout, za účelem trestání neposlušných. Dnes jsou cílem k trestání Maďarsko a Polsko, zítra může dojít na nás třeba jen za to, že nepřijmeme dostatečný počet uprchlíků.

Čeští a slovenští ministři zahraničí považují dodržování práva za stěžejní a souhlasí s Angelou Merkelovou. Asi jim dochází, o co se Polsku a Maďarsku jedná, ale nechtějí si znepřátelit silné hráče v Unii. Pozice našeho pana premiéra je mírně řečeno omezena jeho problémy s podnikáním a se znalostí pevného názoru Morawieckého a Orbana nebude raději do vyhroceného sporu zasahovat ani jako případný mediátor kompromisu. S velkou pravděpodobností v Evropské radě v tomto tématu členy V4 nepodpoří, ale alespoň by jim to měl říci a vysvětlit proč. Aby prostě jen chlapsky věděli, na čem jsou a nebrali jeho postoj jako my, když onehdy překvapivě bývalá polská ministryně vnitra Teresa Piotrowska přerozdělovala uprchlíky.

Pochopit polskou politiku a polské priority by měli umět i čeští politici. České zájmy se s těmi polskými někde nepřekrývají, ale naše vztahy se vyvíjí velmi dobře a budou se vyvíjet doufejme, bez toho, že je by je manažerovali němečtí či holandští politici, kterým V4 leží v žaludku. Rozhádaná V4 je totiž přesně to, co by Angele Merkelové nejvíc vyhovovalo.

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Morawiecki: Hřbitovy budou na Dušičky uzavřeny

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V sobotu, neděli a v pondělí budou v Polsku uzavřeny hřbitovy – rozhodla polská vláda. Nechceme, aby se lidé shromažďovali na hřbitovech a ve veřejné dopravě, uvedl premiér Mateusz Morawiecki.

„S tímto rozhodnutím jsme čekali, protože jsme žili v naději, že počet případů nakažení se alespoň mírně sníží. Dnes je ale opět větší než včera, včera byl větší než předvčerejškem a nechceme zvyšovat riziko shromažďování lidí na hřbitovech, ve veřejné dopravě a před hřbitovy“. vysvětlil Morawiecki.

Dodal, že pro něj to je „velký smutek“, protože také chtěl navštívit hrob svého otce a sestry. Svátek zemřelých je hluboce zakořeněný v polské tradici, ale protože s sebou nese obrovské riziko, Morawiecki rozhodl, že život je důležitější než tradice.

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Poslankyně opozice atakovaly předsedu PiS

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Ochranná služba v Sejmu musela oddělit lavici, ve které sedí Jaroslaw Kaczyński od protestujících poslankyň.

„Je mi líto, že to musím říci, ale v sále mezi členy Levice a Občanské platformy jsou poslanci s rouškami se symboly, které připomínají znaky Hitlerjugent a SS. Chápu však, že totální opozice odkazuje na totalitní vzorce.“ řekl na začátku zasedání Sejmu místopředseda Sejmu Ryszard Terlecki.

Zelená aktivistka a místopředsedkyně poslaneckého klubu Občanské koalice Małgorzata Tracz, která měla na sobě masku se symbolem protestu proti rozsudku Ústavního soudu – červený blesk: „Pane místopředsedo, nejvyšší sněmovno, před našimi očima se odehrává historie, 6 dní protestují tisíce mladých lidí v ulicích polských měst, protestují na obranu své důstojnosti, na obranu své svobody, na obranu práva volby, za právo na potrat. Toto je válka a tuto válku prohrajete. A kdo je za tuto válku zodpovědný? Pane ministře Kaczyński, to je vaše odpovědnost.“

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  • Dnes jsou cílem k trestání Maďarsko a Polsko, zítra může dojít na nás 19.11.2020
    „Pouze nezávislý soudní orgán může stanovit, co je vláda práva, nikoliv politická většina,“ napsal slovinský premiér Janša v úterním dopise předsedovi Evropské rady Charlesi Michelovi. Podpořil tak Polsko a Maďarsko a objevilo se tak třetí veto. Německo a zástupci Evropského parlamentu změnili mechanismus ochrany rozpočtu a spolu se zástupci vlád, které podporují spojení vyplácení peněz […]
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  • Morawiecki: Hřbitovy budou na Dušičky uzavřeny 30.10.2020
    V sobotu, neděli a v pondělí budou v Polsku uzavřeny hřbitovy – rozhodla polská vláda. Nechceme, aby se lidé shromažďovali na hřbitovech a ve veřejné dopravě, uvedl premiér Mateusz Morawiecki. „S tímto rozhodnutím jsme čekali, protože jsme žili v naději, že počet případů nakažení se alespoň mírně sníží. Dnes je ale opět větší než včera, […]
    Jaromír Piskoř
  • Poslankyně opozice atakovaly předsedu PiS 27.10.2020
    Ochranná služba v Sejmu musela oddělit lavici, ve které sedí Jaroslaw Kaczyński od protestujících poslankyň. „Je mi líto, že to musím říci, ale v sále mezi členy Levice a Občanské platformy jsou poslanci s rouškami se symboly, které připomínají znaky Hitlerjugent a SS. Chápu však, že totální opozice odkazuje na totalitní vzorce.“ řekl na začátku […]
    Jaromír Piskoř

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